SAND CASTINGS - GRAVITY DIE CASTINGS
SHELL CASTINGS - LOST WAX CASTINGS - INVESTMENT PRECISION CASTINGS
ENGINEERING CASTINGS - ART CASTINGS - ARCHITECTURAL CASTINGS
CAST LEAD / LEAD INGOTS
ALUMINIUM - ZINC - NICKEL - TITAN - COBALT - ZnAl
CAST IRON - CAST STEEL
BRONZE - BRASS
LEAD CASTINGS
lot production mainly up to 3000 kg / 1 piece, single pieces up to 20000 kg / 1 pce. sand castings, gravity die castings in metal dies.
Pb high purity 99,985% , 99,7% and as alloys e.g. with antimony (hard lead) such as PbSb2, PbSb3, PbSb4, PbSb6, PbSb13 and others
deep T-keels, L-keels, T-Kiele, Lead Bulbs
Steel containers with cast lead as weights up to 20000 kg / 1 piece, Lead Pour and Fill Services, counterweights
Lead transport containers, Lead storage containers, Radiation Shielding, Lead Shielding, Lead Lined Containers,
Lead ingots 35 - 40 kg/pce - high purity
We offer lead pour and fill service for your product to be used as a weight or a counterweight.
Lead is the most efficient way to add significant weight to a vessel or or other hollow container. Of course, that container must be able to stand up to the high temperature of molten lead
Typically that would be a steel container / Customer Supplied Vessel
lead base assembly for a nuclear cask
Products we typically see for lead pour and fill:
Forklift Counterweights
Elevator Weights
Dredge Equipment Weights
Special Castings
Nuclear Lead Cask Linings
other Examples : Lead Filled Pile Driver Weights, Lead Filled Palletizer Counterweight
Pour and fill complete for palletizer counterweight
Ship your container to us. We are Lead-ers, We’ll fill with lead to your required specification and ship it back.
Call us for your pour and fill requirement. request a quote and lead time.
Radiation Containment Vessels - Heavy duty lead containment vessels for nuclear waste.
Nuclear waste containment vessel - Nuclear waste vessel being filled with molten lead wrapped with heaters.
radiation containment vessel which weighs e.g. 10,000 LBS - Walls are 4 inch thick then.
casted using lead fill and pour technique, using high temperature heater wraps to keep the lead liquid until reaching uniform thickness and density.
for use by NATO Navy, the US Navy etc.
Pure lead, lead liners for cabinets as well as smaller or larger vessels.
We produce precision weights using pour and fill in steel vessels for application such as pile drives and other earth moving equipment.
https://sobowidz-foundry.tripod.com/cast_iron_cast_steel_department/bulba_Pb.jpg
https://sobowidz-foundry.tripod.com/cast_iron_cast_steel_department/index.album/19-lead-bulb-for-yacht-ballast-pbsb2-pbsb3-bulb-keel-blyklar-blykl-bleikiele?i=18&s=1
https://sobowidz-foundry.tripod.com/cast_iron_cast_steel_department/index.album/20-ductile-iron-yacht-keel-gjs-5007-with-lead-bulb-ot3-size-26-29-33-others-bleikiele-jrnklar-blyklar-blykl-jrnkl-bleigiesserei-blygjuteri-blystoberi-blystoperi-bulb-keel?i=19&s=1
https://business.google.com/v/_/018013602351781760928/6b9e/_/album/
- over 200 photos of our castings
IRON CASTINGS as
- nodular iron (also called spheroidal graphite iron, SG-iron or ductile iron)
grades: EN-GJS-400-15, EN-GJS-500-7, GJS-600-3, GJS 700-2, GJS-400-18-LT, GJS-400-18-RT (GGG40.3) according to EN 1563 from medium frequency induction furnace,
- grey iron (EN-GJL-150, GJL 200, gray EN-GJL-250 according to EN 1561) from medium frequency induction furnace or cupola furnace
https://sobowidz-foundry.tripod.com/cast_iron_cast_steel_department/
( 65 photos on 4 pages)
- austenitic cast iron e.g. Ni-Resist
- other iron alloys on request
are moulded on moulding machines in boxes 30x40,40x50,50x60cm,40x70cm,80x80cm,80x100 & 100x100cm
(weight up to 150 kg) or manually (weight mainly up to 700 kg;
length up to 300 cm; on special request up to 3000 kg)
- in furan resin bonded sand ( CT8 - CT12 according to ISO 8062).
- in green sand ( CT12 - CT14 according to ISO 8062)
- in dry sand or in self-hardening masses,
- in oiled red sand
BRONZE CASTINGS
- as sand castings (machine or hand moulded)
- as centrifugal bushings, rings and sleeves up to 1000 mm diameter and up to 1000 mm long
- as lost-wax investment castings - mainly art castings
from our fine art foundry department: sculptures,
statues, monuments, objects of art, busts, figurines, statuettes
(animals, women, nudes, ancient art),
reliefs, decorative panels, medals, business souvenirs,
crosses and other devotional items, also
resin sculptures with bronze dust on request
https://sobowidz-foundry.tripod.com/art_castings_kunstguss/ ( 47 photos on 3 pages)
https://sobowidz-foundry.tripod.com/art_casting_poland_en.htm
e.g.
such cast bronze alloys as
BS 1400: LG1, LG2 (Gun Metal), PB1, G1, LB2, AB1, AB2, G3, LG4, CT1, CT2,
PB4, PB2, LPB1, LB1, LB4, LB5
SAE 660,
ISO CuSn10, CuSn10P, CuSn10Zn2,
CuSn10Pb10, CuSn8Pb15Ni, CuSn5Pb20,
CuSn4Zn7Pb6, CuSn5Zn5Pb5,
CuAl9Fe3, CuAl10Fe3Mn2, CuAl10Fe4Ni4, CuAl10Fe5Ni5,
ASTM B148 C95800,
CuSi3Zn3Mn1,
CuSn12Ni2-C Din3996:2005
and other bronze alloys on request
unit weight mainly up to 500 kg and length up to 300 cm;
on special request up to 3000 kg)
STEEL CASTINGS
- carbon and construction cast steels
GS 38, GS 45, GS 52, GS 60 (DIN 1685),
GP240GH (EN 10213), GS20Mn5 (EN 10213-3),
GS42CrMo4, GS25CrMo4, GS30Mn5 (DIN 17205),
GS16MnCr5 (DIN 17182),
GS30CrMo4 (TGL 14395),
- stainless cast steels
1.4031 (X38Cr13), 1.4301 (X5CrNi1810) DIN 17440
1.4308 (G-X6CrNi18 9), 1.4313 (G-X5CrNi 13 4) DIN 17445
1.4340 (G-X40CrNi27 4) SEW410
1.4408(G-X6CrNiMo18 10), 1.4410(G-X10CrNiMo18 9), 1.4853 (X10CrNiMoNb18 12) DIN 17445
1.4542 (X5CrNiCuNb17 4) DIN 17440
1.4729 (G-X40CrSi13) DIN 17465
G43200 AISI 4320
CF8M ASTM A351,
SS-stal 2343-12 SS 142343
316, 304C15, 316C16, 317C16 BS3100
- abrasion proof cast steels
L210H21NM, L210H21, L210H21S (PN-90/H-83161)
L210G13 (PN-88/H-83160)
- heat resistant cast steels
1.4848 (G-X40CrNiSi25 20) DIN 17465
1.4859 (GX 10NiCrNb32 20) DIN 17465
1.4506 (X5NiCrMoCuTi20 18) SEW400
1.4857 (X5CrNiMoNb25 25) DIN 8556
- other cast steel alloys on request
are moulded on moulding machines in boxes 30x40,40x50,50x60cm,40x70cm,80x80cm,80x100 & 100x100cm (weight up to 150 kg) or manually (weight mainly up to 700 kg;
length up to 300 cm; on special request for lower quantities up to 3000 kg)
- in dry sand or in self-hardening masses,
- in no-bake phenol resin sand, in alphaset process.
ALUMINIUM CASTINGS
(AlSi12, AlSi12Fe, AlSi12Cu, AlSi12CuFe, AlSi5Cu3Mg
AlSi10Mg, AlSi60Cu4, AlSi132, alloys according to
SAE e.g. A380 or ASTM or BS e.g.LM6, LM20, LM25, LM21, LM4,
LM16, LM10 and other alu alloys on request) are made
- on cold-chamber high pressure die casting machines (weight 0,05-5,0 kg),
- in gravity dies / chills (up to 50 kg open manually or by gravity die machines)
or
- in sand (up to 250 kg;up to 250 cm long; on special request up to 600 kg).
BRASS CASTINGS are made
- on cold-chamber die casting machines
- in permanent moulds
or
- in sand.
Also centrifugal castings and lost-wax investment castings (art castings too - brass statues)
e.g.such cast brass alloys as
BS1400: DCB3, DCB1, HTB1, HTB3, SCB1, SCB3, SCB4, SCB6, PCB1
ISO CuZn40, CuZn40Pb, CuZn39Pb2, CuZn38Pb2,
CuZn25Pb3Sn2, CuZn33Pb2, CuZn36Sn,
CuZn15As, CuZn34Pb2AlAs,
CuZn35AlFeMn, CuZn28Al5FeMn, CuZn38Al2Mn1Fe, CuZn34Al
CuZn43Mn4Pb3Fe, CuZn37Mn4Fe1Sn1, CuZn40Mn3Fe1,
CuZn38Mn2Pb2, CuZn16Si3,5
and other cast brass alloys on request
weight mainly up to 500 kg and length up to 300 cm;
on special request up to 2500 kg)
ZINC (Zn99,5%, ZnAl4 known as ZP3 / Zamak 3 or AG40A and ZnAl4Cu1 known as ZP5 / Zamak 5 or AG41A),
We give inspection certifications 3.1 (EN 10204,DIN 50049,chemical composition of cast,strength tests,hardness,elongation)
Casting cores are made with use of carbon dioxide, resins (Cold box amina) or Hot Box.
Steel shot blasting, glass or sand blasting.
Painting works (spray & dip painting, powder coating) and special
coatings (Zn,Cr,Ni,Cd).
Heat treatment: T4, T5, T6, T7, +QT quenching & tempering, +N normalizing, +NT, +T; hardening, tempering; annealing (normalizing, stress relieving / recovery / process anealing, full anealing, softening, spheroidising), precipitation hardening, martempering, austempering, T6 for aluminium castings;
Castings patterns are made of wood, resins or aluminium.
Production of gravity dies and high pressure dies.
Machining & welding.Assembly. Constructions.
SUPPLIED INDUSTRIES:
- gas & oil, mining (lead weights, counterweights, Lead Pour and Fill Services, steel containers with lead, mine spare parts: runners, road and gear wheels, brake blocks; abrasion resistant buckets; spare parts for jaw crushers, cone crushers, impact crushers and hammer crushers: brake lining,
lateral wedges, bearing ribs,hammers, crusher lining, bronze liners, cast iron liners, plastics liners, fuse and strut plates),
- marine, offshore, shipbuilding & yacht building (lead ballasts, lead ballasting, lead keels, lead fins, lead bulbs, propellers, heads, liners, pistons, exhausts, intake manifolds for engines, ballasts, keels & bulbs, counterweights, lead anodes, zinc anodes, aluminium anodes, lead balls, lead shots,),
- public works (lift counterweights, elevator counterweights, bridge railings, river balustrades, road barriers, bridge counterweights)
- automotive (brackets, intercoolers, housings, steps for trucks, gearboxes, turbocharger housings, wheels, balancing weights),
- lighting and architectural castings (lampposts, housings, brackets, wall lamps also in lead; garden decor products, urns, ),
- machine building (lead fillers, Lead Washers, Gaskets or Spacers, Lead Extrusions, Extruded Lead Parts, housings, gearboxes, shafts, bars, thickwalled tubes, sleeves, bushings, flywheels, flat bars, round bars, compressor parts, Custom Lead Products, Pure Lead Products),
- building engineering (Flat Lead Bricks, Interlocking Lead Bricks, Coated Lead Bricks, Lead Fabrications and Services, drillheads for foundation poles, castings for lifts/elevators; excavator and loader spare parts: excavator teeth loader bucket
teeth; concrete mixing plant spare parts: blades, lining, spokes ; paving plant spare parts: blades, blade grips),
- railway engineering (e.g. couplings, brake inserts),
- for pulp and paper industry
- agriculture machines (e.g.wheels, gearboxes, housings, bushings, covers, counterweights, packer wheels,
Cambridge rollers, Crosskill rollers, Campbell rollers; Niemeyer Wendepacker d 900 mm, Lemken etc.),
- industrial fittings & pumps, pipe fittings, valves, pipe couplings,pipe clamps, water sewage systems, manhole covers, manhole stairs, gully grates (standard EN-124), watermeter bodies, compressors,
- windpower-plants (covers, housings, parts of transmission sectors: main-bearing houses, rotorshafts, gearbox supports)
- furniture (doors, furniture fittings and costruction fittings, door handles),
More than 40% of our production is exported to other European countries,
North America, Middle East, Japan and Australia. For all customers
in European countries which belong to EEC, EFTA or CEFTA we sell all our
products as V.A.T.-free (VAT 0%). Since 1997 export promotion of
SOBOWIDZ has been co-financed from the European Union funds within
PHARE Programme. Within coming 2 years our company is going to get
Quality System Certificate for the Standard ISO 9002:2000.
Village Sobowidz (Sobbowitz) is situated 30 km to the south of Gdansk
(1000 year city and Baltic Sea harbour in northern Poland).
Geographical position GPS: 18°35'58.20" E & 54°08'44.68" N
Everyday direct connections by Lot, SAS, Wizz Air, Lufthansa, Ryanair from international Gdansk airport
to such cities as Warsaw, Copenhagen, Frankfurt, Berlin, Stockholm, London
http://www.airport.gdansk.pl
Our export office is situated only 5 km from the airport. GPS: 18°33'59.47" E & 54°22'34.59" N.
Everyday ferries between Gdynia & Karlskrona (Sweden) and between Gdansk & Nynashamn
(near Stockholm).
We speak English (preffered) and German.
Delivery time: from 1 day up to 6 weeks for full container loads
depending on type of products
Delivery terms (Incoterms 2011): EXW, FOB, DAP or others.
We can offer our customers competitive freight to every place in the
world.
Please send inquiries and proposals of appointment by fax or e-mail.
Technical drawings by e-mail please send as files .dwg, .dxf (drawings with dimensions),
.stp, .stl (3D drawings),
.jpg, .pdf, .igs or .tiff (photos & drawings).
.doc (texts).
We help to choose the best alloy for customer's casting,
please describe enviroment of work for casting (forces, temperature, pressure...).
Well written inquiry helps us to give you quicker quotation. Perfect if your RFQ includes:
- drawing with all or at least overall dimensions or photos of old product,
- quantity,
- choosen metal / alloy,
- unit weight (kg or lbs) or volume of casting (cm3),
- info about finish of castings,
- info about patterns/tools/dies (ready to rent or new to quote and make).
We invite to co-operation! Try our prices and quality.
To contact us:
https://sobowidz-foundry.tripod.com/contact_us_en.htm
HOLIDAYS in Poland e.g. in 2015:
New Year's Day 1st Jan., Epifaneia Day of 3 Kings 6th Jan., Easter 5th & 6th April, May Day 1st May,
Constitution Day 3rd May, Corpus Dei 4th June, Assumption Day & National Holiday 15th Aug.,
All Saints Day 1st Nov., Independence Day 11th Nov., Christmas 25th & 26th Dec.
Radiation Shielding Custom Machined Parts Powder Coated Lead Parts
Sheet Lead Custom Castings Powder Coated Lead Brick
Sheet Lead Rolls Lead Extrusions Painted Lead Parts
Flat Sheet Lead Lead Weights Lead Pour and Fill Services
Lead Brick Lead Counterweights Caulking Lead
Rectangular Lead Brick Bridge Counterweights Lead Shot
Interlocking Lead Brick Custom Window Weights Aerospace Lead Parts
Lead Lined Drywall Entry Gate Weights Lead Plate
Lead Lined Plywood Pig Lead Nuclear Casks Radiation Containment Vessel
Marine Ballast Lead Ingots Lead Keels
Roof Flashings Elevator Weights Lead Bar
Roofing Lead Lead Discs Acoustical Lead
Flashing Caps Strip Lead Packaging
industries Served :
Medical X-Ray
Medical Oncology
Security
NDT
DOE
DOD
Radiation Therapy
Nuclear
Aerospace
Research and National Labs
Industrial
Counterweights/Balance Weights
Marine/Boat Weights/strong
Bridge Weights
Elevators Weights
Military
Transportation
Shipbuilding
Radioisotope
Ammunition
Roofing
Construction Equipment
Custom Industrial Weights, Lead Weight Filler,
Marine Ballast, bulk lead, bilge ballast. boat balance.
Forklift Counterweights
Bridge Counterweights
Elevator Counterweights
Pile Driver Hammers – Lead Filled
Crane Counterweights
Test Weights
Aerospace Weights / counterweights
Custom Window Weights
Overhead Door Weights
Entry Gate Weights
Deep Drop Fishing Weights
Palletizer Counterweights
Any Custom Weight Application
About our engineering castings in Deutsch at:
https://sobowidz-foundry.tripod.com/giesserei.html
KOKILLENGUSSTEILE - SANDGUSSTEILE - DRUCKGUSSTEILE
KUNSTGUSSTEILE / FEINGUSS
ALUMINIUMGUSS - STAHLGUSS - SPHAEROGUSS & GRAUGUSS
BRONZE - MESSING - BLEIGUSS, Hartblei mit Antimon - ZINK
Hitzebestaendiges Stahlguss, Korosionsfestes Stahlguss, Edelstahlguss,
Verschleissfestes Stahlguss,
Grosse Sandgussteile in Aluminium, Sandguss, Grossguss,
bearbeiteter guss, guss mit bearbeitung, cnc mechanische bearbeitung,
CNC Gussbearbeitung - Polen
E-mail: sobowidz@wp.pl
Tel. +48-663-390062, 602-390062 - Fax +48-58-6828226
2025.04.22
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